
All it takes is a key and two heads
We need a bit of luck, well, it’s necessary every now and then, right? Our brilliant engineer, a tall, beautiful black woman, is about to

Come Forward, Fool!
Our engineer is pleased; the new configuration works great: zero cost, zero investment, +25% productivity. His team finds better working conditions in this and there

Productivity, Profitability, Cost, and Value
Maria welcomes us with a strained smile; she just came out of a budget meeting attended by the Big Boss, who was on his usual

PRODUCTIVITY, PROFITABILITY, AND CONTINUOUS IMPROVEMENT
“Improvement from any source is always welcome,” said a Continuous Improvement Manager to me not long ago. And how can one disagree with her? “When

500,000 Euros Found… Now What
Found 500,000 Euros… Now What? It’s a beautiful noon, the rain has stopped, and there’s even a bit of sunshine. It’s Friday, and Jubal seems

+23%,+100%… how is your Supporter?
24 March 2024 It’s essential to do the tasks well, preparing data and evidence, comparing actual costs versus standard costs, new production cycle configuration, savings,

Tacking
Neither Stefano nor I have anything to do with sailing or nautical activities. Stefano is passionate about motorcycles, music, and cinema, with no relation to

Productivity, Profitability, and Innovation: Between Old and New
There’s a wonderful buzz around the recent innovation—confirmation of just under 300 million euros invested in the startup circuit of all kinds: cellar-based, garage-based, and

Value That Comes, Value That Goes
She arrives two minutes early; we have time to exchange greetings and catch up on how things are going. The general tone is benevolent and
Time in Improvement
We are looking at a plant layout made with CAD—clear and precise—one of the five bays served by the overhead crane. Francesco connects each section

Between Saying and Doing: Value and Non-Value
Giulia shows up punctually to our microcycle with the recorded video. We encounter a technical hiccup as the video sharing doesn’t start immediately: Muda of
The Time of (Continuous) Improvement
Key Elements The Importance of Time in Continuous Improvement: Emphasizing that time is not the real issue, but rather the prioritization and value of continuous

Taken for a Ride
At a certain point, Lorenzo jumps up and says, “This takt stuff has never sat well with me…” The Tuscan accent is noticeable but not
Continuous Improvement – Value and ∼Value
What we continuously observe is that Continuous Improvement is NOT Continuous Improvement: sure, there are improvements, and the commitment is ongoing, but this is NOT

MUDA – PART 3 – WHAT MAKES THEM INVISIBLE
Every person in their work aspires to generate value for themselves: remember when I asked how you would feel if after the five minutes you

MUDA – WHAT THEY ARE – part 2
“Muda: every object and action (whether by man or machine) that does not add value directly to the customer at the moment it is observed.”

MUDA – WHAT THEY ARE – part 1
“To be good photojournalists, you should rub sandpaper on your eyes every morning.” Guy Le Querrec Yes, I know we’re not here to talk about
Toyota!? Again?! Enough already…
Key Elements Resilience and Adaptability: Highlighting Toyota’s resilience and adaptability in overcoming crises and maintaining market leadership. Innovation and Strategic Pivot: Discussing Toyota’s strategic pivot

How and Why Our Microcycle Achieves the Goal and Other Methods Do Not
Let’s set aside for the moment the enormous practical advantages that this form of learning support presents compared to more traditional forms; we will discuss

Reversed Productivity
“Yes, we are doing well; we closed with an EBITDA increased by 30% compared to the previous year, going from 15% to 22%, robust investments,
Let’s start again from three, buoyed by the results we’ve achieved in these first two years of experimenting with the new method that enables continuous generation and increase in productivity and margins.
We’ve changed some things, but the fundamentals of our work remain stable and affirmed.
- What not to do: do not copy, do not import, unless it adds value or removes non-value from processes and systems.
- What to do: daily hunt for non-value, daily actions to eliminate or reduce it, oversee the generation of value and daily actions to increase the value generated.
- How to do it: find and enable support where we are; the support indispensable to any organizational protagonist (and we all are), enable ourselves to support, to be the support for another, another protagonist.
The words are simple, the actions are not: we’ve also had to change the words we use to describe things, to avoid remaining trapped in old, limping, and misunderstood imported words like muda, value stream, senpai, kohai, sigma, which have clouded our vision for decades.
Let’s focus on the real processes, let’s ignore the gemba; it sounds cool to know and use it, but it muddles the mind, which is often confused on its own, a normal state in our glittering world: let’s go where things happen, observe what happens, not the reports, those as little as possible, fully aware that being able to see what’s there, the things, the actions, to accurately identify what is value and what is non-value, is hard.
It’s not easy to change the thinking that guides action, that decides, before we realize it, what is important and what is not, the why and the meaning of what we can no longer observe, to see it for what it is.
Everyone remains disappointed and angry when they discover that the value percentage of any production process, of tangible and intangible goods, is ridiculously small compared to the percentage of non-value, of ‘unbillable’: yet, without this lucid and ruthless awareness, we cannot improve, progress, generate continuously increasing margins, increasing productivity.
But we manage, we succeed, we are increasingly and more effectively able to recognize that each day presents us with a ‘new reality’, different from how we saw it yesterday, every piece we see poses a question that deserves our answer. The questions, fundamentally, are four:
- How do I remove this non-value?
- How do I increase this value?
- How can I be a good support for the other, for the protagonist?
- How do I ensure that my support realizes with me, the protagonist, a good performance today, a good day, today?
And it is formidable to find, every day, that we can do it, we can manage, and that this is a source of great satisfaction, perhaps even more important than productivity and margins… let’s be clear, without maybe, this is more important than productivity and margins, much more, this is the engine.
Productivity, marginality… those are just side effects

